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By combining multiple operations into one machine, it simplifies operator workload while delivering efficient, high-throughput, in-line processing.",{},{"title":31},45,4.2,{"title":31,"description":504}," ",{"loc":32},"0MXgDgXIm-Pn14wLqphEjWHASLSw-KNIi20Kk1uJ-RI",{"id":508,"title":35,"benefits":509,"body":522,"compressedAirInput":345,"cutAccuracy":346,"cutDiameter":461,"cutHeight":461,"cutRate":355,"cutWidth":526,"description":175,"dimensions":463,"electricalInput":350,"extension":308,"featureSecondary":299,"features":527,"feedSpeed":530,"idleNoise":356,"machineId":242,"machineName":35,"maxPrice":357,"meta":531,"minPrice":357,"modelId":468,"navigation":532,"ogImage":95,"pageOrder":533,"path":36,"relativePrice":534,"robots":95,"sameAs":95,"schemaOrg":95,"seo":535,"sitemap":536,"stem":37,"weight":95,"__hash__":537},"machines\u002Fmachines\u002F47.mbs-400.md",[510,514,518],{"title":511,"description":512,"icon":513},"Your machine for your material","Customised machine using standard modules allows an economical option for complex material handling","mdi:account-check",{"title":515,"description":516,"icon":517},"Rigid material processing","Moving cutting head offers reliable cutting and processing performance, without stopping to cut rigid materials","mdi:format-align-middle",{"title":519,"description":520,"icon":521},"Exceptional width handling","Engineered to process wider material profiles up to 390 mm with stable, consistent throughput","mdi:arrow-left-right",{"type":192,"value":523,"toc":524},[],{"title":299,"searchDepth":300,"depth":300,"links":525},[],390,{"title":528,"description":529},"Multi-Process Line for Larger Material","The Metzner MBS 400 is a modular material processing system designed for wide profiles up to 390 mm, adapting to complex production requirements using standardised, interchangeable modules. 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Delivering up to 4,000 cuts per minute with repeat accuracy of ±1 mm + 0.2% of length, it ensures precise, reliable results even in demanding industrial environments.",{},"dynamat",{"title":39},57,3.3,{"title":39,"description":504},{"loc":40},"DH8vWudmWhJ4EMZzKhmMAhYnIgRRoyuTiPE0DSyfQQM",{"id":571,"title":43,"benefits":572,"body":584,"compressedAirInput":345,"cutAccuracy":346,"cutDiameter":347,"cutHeight":347,"cutRate":530,"cutWidth":588,"description":181,"dimensions":589,"electricalInput":557,"extension":308,"featureSecondary":590,"features":591,"feedSpeed":530,"idleNoise":356,"machineId":268,"machineName":43,"maxPrice":357,"meta":594,"minPrice":357,"modelId":268,"navigation":595,"ogImage":95,"pageOrder":596,"path":44,"relativePrice":597,"robots":95,"sameAs":95,"schemaOrg":95,"seo":598,"sitemap":599,"stem":45,"weight":95,"__hash__":600},"machines\u002Fmachines\u002F62.ccm2.md",[573,576,580],{"title":574,"description":575,"icon":332},"Handles reinforced materials","Designed specifically to cut steel reinforced profiles, hoses and other challenging materials",{"title":577,"description":578,"icon":579},"Minimise rework & waste","Excellent cut quality achieved using optimised material guides, blade rotation speed and direction","mdi:recycle-variant",{"title":581,"description":582,"icon":583},"Quality & economical","Feature rich cutting machine giving high quality production in an economical system","mdi:star-check",{"type":192,"value":585,"toc":586},[],{"title":299,"searchDepth":300,"depth":300,"links":587},[],100,"2060 x 750 x 1680","High speed cutting, maximising production throughput",{"title":592,"description":593},"Circular Saw Cutting for Reinforced Materials","The Metzner CCM2 is a dry‑cut circular‑knife system purpose‑built for processing steel‑reinforced profiles and hoses, combining high stability with dust‑extracted operation for clean, controlled cutting. It delivers consistent, high‑quality results for both flexible and rigid reinforced materials.",{},{"title":43},62,3.2,{"title":43,"description":504},{"loc":44},"z0D6GP2Isq4b1oCPzDZsZ7WDjU0PZuwxaIuZTcqXo7s",{"id":602,"title":47,"benefits":603,"body":615,"compressedAirInput":345,"cutAccuracy":346,"cutDiameter":347,"cutHeight":347,"cutRate":588,"cutWidth":588,"description":184,"dimensions":619,"electricalInput":557,"extension":308,"featureSecondary":620,"features":621,"feedSpeed":530,"idleNoise":356,"machineId":271,"machineName":47,"maxPrice":357,"meta":624,"minPrice":357,"modelId":271,"navigation":625,"ogImage":95,"pageOrder":626,"path":48,"relativePrice":627,"robots":95,"sameAs":95,"schemaOrg":95,"seo":628,"sitemap":629,"stem":49,"weight":95,"__hash__":630},"machines\u002Fmachines\u002F65.ccm4.md",[604,607,611],{"title":605,"description":606,"icon":332},"Reinforced materials focused","Engineered for reliable cutting of steel-reinforced profiles, hoses, and other hard-to-process materials",{"title":608,"description":609,"icon":610},"High cut quality","Misting system to maintain dimensional accuracy, produce smoother finishes and reduce burring","mdi:quality-high",{"title":612,"description":613,"icon":614},"Two processes, one machine","A secondary cutting or puching unit can be added for a secondary process in one machine","mdi:numeric-2-box-multiple",{"type":192,"value":616,"toc":617},[],{"title":299,"searchDepth":300,"depth":300,"links":618},[],"2000 x 1300 x 2300","Dual Cutting Modes: Supports both dry and wet cutting",{"title":622,"description":623},"Gap Detection for Burr-Free Cuts","The Metzner CCM4 is a dry or wet-cut circular-knife system engineered for steel-reinforced profiles and hoses, with optional gap detection to ensure precise, snag-free cutting of metal carriers. Equipped with a cooling water circuit, optimised guides, and the ability to integrate a secondary cutting or punching unit, it delivers high-quality, low-burr results while supporting multi-stage processing in a single machine.",{},{"title":47},65,3.4,{"title":47,"description":504},{"loc":48},"34WkDCQxzpUt8aoUxTHvVZEt43shlt3XcVBIwkNesXY",{"id":632,"title":51,"benefits":633,"body":645,"compressedAirInput":345,"cutAccuracy":346,"cutDiameter":347,"cutHeight":347,"cutRate":626,"cutWidth":588,"description":187,"dimensions":649,"electricalInput":557,"extension":308,"featureSecondary":650,"features":651,"feedSpeed":355,"idleNoise":356,"machineId":274,"machineName":51,"maxPrice":357,"meta":654,"minPrice":357,"modelId":274,"navigation":655,"ogImage":95,"pageOrder":656,"path":52,"relativePrice":657,"robots":95,"sameAs":95,"schemaOrg":95,"seo":658,"sitemap":659,"stem":53,"weight":95,"__hash__":660},"machines\u002Fmachines\u002F67.ccm6.md",[634,637,641],{"title":635,"description":636,"icon":332},"Reinforced material optimised","Built for precision cutting of steel-embedded profiles, multi-layer hoses, and similarly demanding material",{"title":638,"description":639,"icon":640},"Stiff material handling","Travelling cutting head allows for cutting of rigid materials without the need to stop and cut","mdi:saw-blade",{"title":642,"description":643,"icon":644},"In-process cutting","In-line cutting allows for the cutting machine to be integrated into your existing extrusion process","mdi:format-align-center",{"type":192,"value":646,"toc":647},[],{"title":299,"searchDepth":300,"depth":300,"links":648},[],"4370 x 1500 x 2200","Sensor based mark detection for cutting pre-marked materials",{"title":652,"description":653},"Accurate Cutting for Rigid Materials","The Metzner CCM6 is a circular-knife cutting system with a travelling cutting head, purpose-built for rigid and semi‑rigid steel‑reinforced profiles and hoses. Its in-line cutting capability, integrated secondary cutting tool, and controlled rotational speeds ensure accurate, continuous processing without stopping the material flow, making it ideal for extrusion-based production environments.",{},{"title":51},67,4.4,{"title":51,"description":187},{"loc":52},"7wgTVTV4KMWEng42hA-Z_aSnXLqYD0EdZjqyWtDHauM",{"id":662,"title":109,"body":663,"description":749,"extension":308,"icon":750,"meta":751,"navigation":752,"ogImage":95,"path":110,"peripheralOrder":300,"robots":95,"schemaOrg":95,"seo":753,"sitemap":754,"stem":111,"supportsFlexible":752,"supportsRigid":54,"__hash__":755},"peripherals\u002Fperipherals\u002F2.prefeeders.md",{"type":192,"value":664,"toc":741},[665,668,671,675,688,693,696,699,703,720,724,727,738],[195,666,667],{},"A prefeeder is an active pulling device that draws material from reels, spools or coils and presents it to the cutting machine. Separating the pulling force from the cutter improves process stability for soft, elastic or delicate materials.",[195,669,670],{},"Prefeeders are used in conjunction with dereelers, to pull material off reels, spools or coils. This provides a consistent speed output for your material, ensuring it's tension free. Functionality is further enhanced by a Loop Control, which measures the prefeeder's output speed, and communicates with the prefeeder to adjust accordingly.",[202,672,674],{"id":673},"when-would-i-need-a-prefeeder","When would I need a prefeeder?",[676,677,678,682,685],"ul",{},[679,680,681],"li",{},"To feed elastic or delicate material and tube into cutting machines.",[679,683,684],{},"To assist high-speed production lines where consistent, slip-free feeding is critical.",[679,686,687],{},"To automate systems, where maintaining tension-free material flow improves cut quality.",[689,690,692],"h3",{"id":691},"pf-200-prefeeder","PF 200 Prefeeder",[195,694,695],{},"The PF 200 prefeeder is an electrically driven unit designed to pull tubes or profiles from passive reels or spools with no slip or tension. It's drive speed adapts automatically using a dancing arm or Metzner's loop control system, ensuring smooth synchronisation with downstream machines like cutters or printers.",[195,697,698],{},"This modular system comprises four base units and offers five different speed-control options, allowing you to tailor the setup precisely to your process. You can choose either an electrical 3 Phase drive for cost efficiency, or a servo drive for tighter synchronisation.",[689,700,702],{"id":701},"key-benefits","Key Benefits",[676,704,705,708,711,714,717],{},[679,706,707],{},"Delivers tension-free material feeding from passive reels.",[679,709,710],{},"Automatically adjusts feed speed to match downstream processing.",[679,712,713],{},"Modular design allows for four base units and five controllers for a custom build.",[679,715,716],{},"Compatible with most marking systems, including non‑Metzner machines.",[679,718,719],{},"Can be used when there is no driven dereeler.",[689,721,723],{"id":722},"why-would-i-use-a-prefeeder-instead-of-an-active-dereeler","Why would I use a Prefeeder instead of an Active Dereeler?",[195,725,726],{},"Whilst an active dereeler pushes material towards the cutting machine, the Prefeeder pulls the material which gives a number of advantages:",[676,728,729,732,735],{},[679,730,731],{},"It allows a more powerful motion than a driven dereeler, making it suitable for particularly heavy materials.",[679,733,734],{},"It can be used with a wider range of materials, making your overall cutting system more versatile to future requirements.",[679,736,737],{},"They can be used with material that is not on a spool or reel. This is useful for systems that are in-line, or aren't produced on a reel.",[195,739,740],{},"Alongside this, the prefeeder can still be used with a passive dereeler if this is more suitable for your application.",{"title":299,"searchDepth":300,"depth":300,"links":742},[743],{"id":673,"depth":300,"text":674,"children":744},[745,747,748],{"id":691,"depth":746,"text":692},3,{"id":701,"depth":746,"text":702},{"id":722,"depth":746,"text":723},"Work with dereelers to maintain a tension-free loop for precise, repeatable cutting.","i-lucide-repeat-2",{},true,{"title":109,"description":749},{"loc":110},"cDrLuR0J0jHHBCHo6M206IaXDTzBQOZlJjxzkn08jaY",{"id":757,"title":105,"body":758,"description":803,"extension":308,"icon":804,"meta":805,"navigation":752,"ogImage":95,"path":106,"peripheralOrder":157,"robots":95,"schemaOrg":95,"seo":806,"sitemap":807,"stem":107,"supportsFlexible":752,"supportsRigid":54,"__hash__":808},"peripherals\u002Fperipherals\u002F1.dereelers.md",{"type":192,"value":759,"toc":797},[760,764,772,776,779,783],[202,761,763],{"id":762},"passive-dereelers","Passive dereelers",[195,765,766,767,771],{},"A passive dereeler lets material unwind smoothly under its own weight. For smaller or lighter reels, passive dereelers are the lowest cost method of ensuring cutting machines are fed at a steady rate. They are often used in conjunction with a ",[768,769,770],"a",{"href":110},"prefeeder",".",[689,773,775],{"id":774},"active-dereelers","Active dereelers",[195,777,778],{},"Motor-driven dereelers feed material independently, preventing the cutting machine from pulling directly from the reel. This prevents the material from slipping or being stretched and distorted. This ensures a consistent and accurate cutting length. They are often used with a loop control.",[689,780,782],{"id":781},"why-would-i-need-a-dereeler","Why would I need a dereeler?",[676,784,785,788,791,794],{},[679,786,787],{},"To feed elastic or delicate tubes or materials into cutting or stripping machines.",[679,789,790],{},"Assist in processing heavy reels, that require controlled tension.",[679,792,793],{},"Ensure high-speed production lines where consistent, slip-free feeding is critical.",[679,795,796],{},"Automate systems, where maintaining tension-free material flow can improve cut quality.",{"title":299,"searchDepth":300,"depth":300,"links":798},[799],{"id":762,"depth":300,"text":763,"children":800},[801,802],{"id":774,"depth":746,"text":775},{"id":781,"depth":746,"text":782},"Passive and active dereelers feed materials smoothly for consistent, precise cutting performance.","i-lucide-disc-3",{},{"title":105,"description":803},{"loc":106},"BSOQS4oQ9NCjkKYXsfm6-Jp3CePO0-6ZZsh9WalxpDc",{"id":810,"title":113,"body":811,"description":861,"extension":308,"icon":862,"meta":863,"navigation":752,"ogImage":95,"path":114,"peripheralOrder":746,"robots":95,"schemaOrg":95,"seo":864,"sitemap":865,"stem":115,"supportsFlexible":752,"supportsRigid":54,"__hash__":866},"peripherals\u002Fperipherals\u002F3.loop-control.md",{"type":192,"value":812,"toc":856},[813,816,819,822,826,837,839],[195,814,815],{},"Loop Controls are digital controllers that control the feed rate of material into the cutting machine. They adjust the speed of either the cutting machine or the prefeeder, to create a tension free loop prior to entry to the cutting machine. This avoids stretching or tearing of elastic materials.",[195,817,818],{},"These are commonly used in conjunction with a prefeeder, as the loop control adjusts the speed of the prefeeder and ensures a consistent cut length.",[195,820,821],{},"Metzner loop control systems dynamically monitor loop length to stabilise material feed in real time. Models include a 3-point control and a 10-point control, giving you options for different precision and control demands. The loop control integrates seamlessly with the PF200 prefeeder, allowing you to fine tune material entry into the cutting machine.",[202,823,825],{"id":824},"when-would-i-need-a-loop-control","When would I need a Loop Control?",[676,827,828,831,834],{},[679,829,830],{},"When processing elastic, soft or delicate materials. Higher tension can distort the product.",[679,832,833],{},"Within lines using prefeeders or take-off units that benefit from active feedback-based speed control.",[679,835,836],{},"When operating high-precision cutting lines that require consistent, exact length control.",[689,838,702],{"id":701},[676,840,841,844,847,850,853],{},[679,842,843],{},"Real-time regulation of material feed to maintain tension-free operation.",[679,845,846],{},"Multiple sensor points (3-point or 10-point) for high-resolution control.",[679,848,849],{},"Protects delicate or elastic materials from damage caused by sudden speed changes or tension.",[679,851,852],{},"Compatible with Metzner prefeeders, taking full advantage of modular flexibility.",[679,854,855],{},"Supports consistent cut length by adapting to real-time material loop dynamics.",{"title":299,"searchDepth":300,"depth":300,"links":857},[858],{"id":824,"depth":300,"text":825,"children":859},[860],{"id":701,"depth":746,"text":702},"Control your feed rate digitally, to supply a tension-free product flow into the cutting machine.","i-lucide-git-compare-arrows",{},{"title":113,"description":861},{"loc":114},"T-Yaa_qzP4b4NMqucrsXwtKwViemKg1oXb9f0YCqmFU",{"id":868,"title":117,"body":869,"description":901,"extension":308,"icon":902,"meta":903,"navigation":752,"ogImage":95,"path":118,"peripheralOrder":904,"robots":95,"schemaOrg":95,"seo":905,"sitemap":906,"stem":119,"supportsFlexible":752,"supportsRigid":752,"__hash__":907},"peripherals\u002Fperipherals\u002F4.printers.md",{"type":192,"value":870,"toc":898},[871,874,877,881],[195,872,873],{},"Printer integration supports “on-the-fly” marking, so production continues without interruption. Whether you need to mark logos, numbers, codes or instructions, our printers deliver durable, high-contrast results.",[195,875,876],{},"By permanent marking with either ink based or laser etching, printers can offer a finished product in one process.",[202,878,880],{"id":879},"why-do-i-need-a-printer","Why do I need a printer?",[676,882,883,886,889,892,895],{},[679,884,885],{},"Permanent identification of tubes, extrusions and cut materials (part numbers, batch details, assembly codes, depth locators and company name)",[679,887,888],{},"Achieve safety and compliance requirements",[679,890,891],{},"Branding and logo marking on rubber or plastic extrusions",[679,893,894],{},"Traceability marking (e.g. barcodes) for quality control or regulatory compliance",[679,896,897],{},"Instructional or positional marking for downstream assembly or installation",{"title":299,"searchDepth":300,"depth":300,"links":899},[900],{"id":879,"depth":300,"text":880},"Material Printers integrate with cutting machines to supply finished product in one process.","i-lucide-printer",{},4,{"title":117,"description":901},{"loc":118},"idXMruF8YARU6SdX5jE7cj5DiDXt5KL0WWiQ-mpwXWw",{"id":909,"title":121,"body":910,"description":988,"extension":308,"icon":989,"meta":990,"navigation":752,"ogImage":95,"path":122,"peripheralOrder":991,"robots":95,"schemaOrg":95,"seo":992,"sitemap":993,"stem":123,"supportsFlexible":752,"supportsRigid":752,"__hash__":994},"peripherals\u002Fperipherals\u002F5.take-off-conveyors.md",{"type":192,"value":911,"toc":982},[912,915,919,936,940,951,955,958,961],[195,913,914],{},"A take-off conveyor is designed to remove cut material from the cutting machine, allowing the next section to be processed without interruption. This ensures continuous, smooth operation. With Metzner's MA series, you also see jam-free collection.",[202,916,918],{"id":917},"when-would-i-need-a-take-off-conveyor","When would I need a take-off conveyor?",[676,920,921,924,927,930,933],{},[679,922,923],{},"For long, thin, or flexible material that require stable guidance after cut.",[679,925,926],{},"You require continuous operation where cutting lines must run without interruption.",[679,928,929],{},"When you have a production line that needs neat batch separation and collection.",[679,931,932],{},"To integrate cutting with stripping or marking machines for automated handling.",[679,934,935],{},"To assist high-volume material production that requires jam-free stacking.",[689,937,939],{"id":938},"key-advantages","Key Advantages",[676,941,942,945,948],{},[679,943,944],{},"Post cut measurement of materials ensures only compliant cuts advance through your process.",[679,946,947],{},"Ability to batch split, allowing multiple cut lengths of a single material allows multiple production lines to occur simultaneously.",[679,949,950],{},"Process physically clears away cut material to stop any build up of material or product within the cutting machine.",[689,952,954],{"id":953},"ma-stackers","MA Stackers",[195,956,957],{},"Metzner MA stackers use a driven transport belt to stack processed material straight and without jams. Each unit features a batch tray and a separate collection tray so production continues automatically while the previous batch is removed - preventing batch mixing and reducing operator intervention.",[195,959,960],{},"Available as standalone units but typically integrated with Metzner cutting machines, the MA series increases line autonomy and throughput on production lines. Models are compatible with all Metzner cutters, with multiple models designed for a wide range of extrusion types and diameters. Select from:",[676,962,963,970,976],{},[679,964,965,969],{},[966,967,968],"strong",{},"MA 2000"," — for lengths to 2 m.",[679,971,972,975],{},[966,973,974],{},"MA 4000"," — for lengths to 4 m.",[679,977,978,981],{},[966,979,980],{},"MA 6000"," — for lengths to 6 m.",{"title":299,"searchDepth":300,"depth":300,"links":983},[984],{"id":917,"depth":300,"text":918,"children":985},[986,987],{"id":938,"depth":746,"text":939},{"id":953,"depth":746,"text":954},"A  take-off conveyor removes finished products, enabling a smooth workflow and continuous cutting.","i-lucide-arrow-right-from-line",{},5,{"title":121,"description":988},{"loc":122},"4SQj3rrmZiAw7SO64VNxK-uKodxmuofFMRcLcUCIwww",1775657491250]